Case Study of Drive-in Racking System for Automotive Parts Manufacturers

Case Study of Drive-in Racking System for Automotive Parts Manufacturers
Existing problems

The cooperative client in this case has experienced rapid expansion of its  business in recent years. However, its existing warehousing model has gradually revealed serious issues, with specific pain points in terms of needs focusing on the following three aspects:


  • Extremely low utilization rate of warehousing space;

  • Low efficiency of inventory turnover;

  • High pressure on cost control.


ORION's Proposed Solution

ORION's baseline plan was as follows:

  • Load-bearing design: Based on the customer's requirement, the design is made to support a load of 500kgs per layer;

  • Height design: In line with the customer's needs for different sites, two height options are designed: 5.3/7.0m;

  • Length Design: Based on the site dimensions, the shelf length is designed to be 5.75m / 6.9m.

  • Depth Design: According to the site dimensions, 5-depth and 6-depth configuration is designed for the client.

Technical Specifications
Height of racks: 5300/7000mm
Width of racks: 1350mm
Rack Length: 6900mm
Layers of Racks: 2 layers
Storage Capacity 3264 pallets
Load-capacity: 500kgs/layer
Depth 5 depth/6 depth
Warehouse temperature: Normal temperature
Advantages for the Customer
Since the drive-in racking system was put into use, a statistical analysis of its actual operational data over three months has shown that it has brought the client significant advantages in multiple aspects and effectively resolved their previous warehousing predicaments.
Improved Warehousing Space Utilization: Through its design that "eliminates multiple aisles and utilizes vertical space", the drive-in racking system has increased the warehouse's storage space.
Enhanced Inventory Turnover Efficiency:As forklifts can drive directly into the interior of the racking to store and retrieve goods—without the need to maneuver between multiple aisles—the efficiency of storage and retrieval operations has been improved.
Reduced Comprehensive Operational Costs: It has helped save labor costs, energy consumption costs, and maintenance costs.
Advantages for the Customer

Project Insight:


  • Precise Alignment with Requirements is the Premise: Drive-in racking is not a "one-size-fits-all solution"; its applicable scenarios have clear characteristics: the goods must be standardized and in large quantities with moderate turnover frequency, and the warehouse must have a certain height to give full play to the advantages of vertical space.

  • Customized Design is the Core: Customized design can not only maximize the performance of the racking but also avoid resource waste and reduce the client’s initial investment costs.

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