Successful Application of Heavy-Duty Pallet Racks with Steel Decking in the Packaging Industry
The company requires a solution that can "make full use of all available space and accommodate as many products as possible".
ORION's baseline plan was as follows:
Load-bearing design: Based on the customer's requirement that the maximum weight per cargo location is 1000kgs, the design is made to support a load of 2000kgs per layer.
Height design: In line with the customer's needs for different sites, three height options are designed: 2.25m, 7.5m, and 8.4m.
Span design: According to the maximum size of the goods, the span of each rack location is set to 2.5m or 1.3m. This ensures that a single location can accommodate 1 to 2 standard pallets or full cases of goods, avoiding space waste.
Aisle design: To create more pallet storage locations, a narrow-aisle design is adopted.
Detail Optimization:
Safety Accessories: Safety pins are installed at both ends of each beam to prevent accidental detachment of the beams; Expansion bolts are added at the bottom of the rack columns to firmly fix them to the ground, enhancing overall stability.
Identification Plates: Identification plates are attached to the side of the rack columns, indicating the rack dimensions and load-bearing capacity to prevent overloading.
| Height of racks: | 7350/8400mm |
| Width of racks: | 1100mm |
| Unit Rack Length: | 1300/2500mm |
| Number of Racks: | 39 set start racks+230 set connect racks |
| Storage Capacity | 3025 pallets |
| Load-capacity: | 2000kgs/layer |
| Aisle Width: | 1470mm |
| Warehouse temperature: | Normal temperature |
