Heavy-Duty Racks with Plywood: Solving Non-Palletized Heavy Load Storage Needs

Heavy-Duty Racks with Plywood: Solving Non-Palletized Heavy Load Storage Needs
Customer's Requirement

A Japanese company, a comprehensive firm mainly engaged in energy supply and logistics equipment manufacturing with business covering multiple fields, aims to further strengthen its supply chain network in Southeast Asia.

To enhance the response speed of cargo storage and circulation for enterprises while reducing intermediate costs of cross-border logistics, it plans to build a new warehouse center in Thailand and purchase a batch of heavy-duty shelving simultaneously. This initiative is intended to meet the diverse storage needs of bulky goods, industrial raw materials, etc., and lay a foundation for subsequent business expansion.

ORION's Proposed Solution

ORION's baseline plan was as follows:

  • Load-Bearing Design: Based on the maximum weight per cargo location is 1000kgs, the load-bearing capacity per layer is designed to be 2000kgs;

  • Dimensional Specifications: The height of the shelf columns is designed to be 5300mm, and the width is  2500/1300mm. The layer spacing can be adjusted by 50mm;

  • Support Beam Configuration: Each layer is equipped with 4 pcs support beams to enhance load-bearing stability;

  • Wooden Board Addition: To adapt to more non-standard cargo and protect both the cargo and the shelves, one wooden board is added to each layer;

  • Safety Protection Design:To prevent cargo from falling and strengthen safety protection, a back net is added.

 


Technical Specifications
Height of racks: 5300mm
Width of racks: 2500/1300mm
Number of layers: 3+G层
Load-capacity: 2000/1000kgs/layer
Quantity: 15 start racks + 60 connect racks
Total storage capacity: 540 pallets
Advantages for the Customer
The design of heavy-duty pallet shelving with plywood laid on top has core advantages: while retaining the high load-bearing capacity of heavy-duty shelving, it solves the pain point of non-standard goods storage and balances safety and efficiency.
Storage adaptability: Break the "pallet dependence" and cover more scenarios, being suitable for non-palletized heavy goods;
Safety guarantee: Disperse the load to protect the shelving and goods, and prevent goods from slipping and leaking;
Cost reduction and efficiency improvement: Lower warehouse auxiliary costs, with convenient maintenance and low maintenance costs;
Management optimization: Back wire mesh can not only prevent goods from tilting backward and slipping but also clarify the boundaries of goods to avoid mixing.
Advantages for the Customer

Summary: 

       The customized Thailand warehouse center and heavy-duty racking solution for your company is designed to meet the storage needs of bulky goods and industrial materials in terms of load-bearing capacity, dimensions, and protection. It addresses traditional warehousing pain points through "high load-bearing capacity + strong adaptability + optimal safety", enabling rapid response to cargo handling needs, reducing cross-border logistics costs, and effectively supporting your company's cargo storage and supply chain operations in Southeast Asia.

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